S7-400
The S7-400 is the most powerful PLC in the family of SIMATIC controllers. The S7-400 is an automation platform for system solutions in production and process engineering, and it is characterized primarily by its modularity and performance reserves.
S7-400
• The power PLC for the mid to high-end performance ranges.
• The solution for even the most demanding tasks.
• With a comprehensive range of modules and performancegraded CPUs for optimal adaptation to the automation task.
• Flexible in use through simple implementation of distributed structures.
• User-friendly connections.
• Optimal communication and networking options.
• User-friendly handling and uncomplicated design without a fan.
• Can be expanded without problems when the tasks increase.
• Multicomputing: Simultaneous operation of several CPUs in one S7-400 central controller. Multicomputing distributes the overall performance power of an S7-400. For example, complex tasks can be divided into technologies such as open-loop control, computing or communication, and assigned to different CPUs. And every CPU can be assigned its own local I/O.
• Modularity: The powerful backplane bus of the S7-400 and the communication interfaces that can be connected direct to the CPU enable high-performance operation of a host of communication lines. This enables, for example, division into one communication path for HMI and programming tasks, one for high-performance and equidistant motion control components, and one for a "normal" I/O fieldbus. Additionally required connections to MES/ERP systems or the Internet can also be implemented.
• Engineering and diagnostics: The S7-400 is configured and programmed extremely efficiently together with the SIMATIC Engineering Tools particularly in the case of extensive automation solutions with a high engineering component. For this purpose, high-level languages such as SCL and graphical engineering tools for sequential controls, state graph programs and technologyoriented diagrams are available, for example.
S7-400H
• Fault-tolerant automation system with redundant design.
• For applications with high fail-safety requirements. Processes with high restart costs, expensive downtimes, little supervision, and few maintenance options.
• Redundant central functions.
• Increases availability of I/O: switched I/O configuration.
• Also possible to use I/Os with standard availability: singlesided configuration.
• Hot stand-by: automatic reaction-free switching to the standby unit in the event of a fault.
• Configuration with two separate or one divided central rack.
• Connection of switched I/O via redundant PROFIBUS DP or via system-redundant PROFINET IO.
S7-400F/FH
• Failsafe automation system for plants with increased safety requirements.
• Complies with safety requirements to SIL 3 in accordance with IEC 61508, AK6 in accordance with DIN V 19250 and Cat. 4 in accordance with EN 954-1.
• If required, also fault tolerant through redundant design.
• Without additional wiring of the safety-related I/O.
• Safety-relevant communication via PROFIBUS DP with PROFIsafe profile.
• Based on S7-400H and distributed IOs ET 200M with fail-safe modules.
• Standard modules for non-safety-related applications can also be used in the automation system.
• Isolation module for joint use of fail-safe and standard modules in safety mode in one ET 200M.
Central processing units Standard CPUs
CPU 412
CPU 412-1, CPU 412-2 and CPU 412-2 PN
• The low-cost starter solution for the medium performance range.
• Can be used in small and medium-sized systems with requirements of the medium performance range.
CPU 414
CPU 414-2, CPU 414-3 and CPU 414-3 PN/DP
• CPUs for high demands in the mid-level performance range.
• Applicable for plants with additional demands on programming scope and processing speed.
• Integrated PROFINET functions in CPU 414-3 PN/DP.
CPU 416
CPU 416-2, CPU 416-3 and CPU 416-3 PN/DP
• High-performance CPUs in the high-end performance range.
• Applicable for plants with high requirements in the high-end performance range.
• Integrated PROFINET functions in CPU 416-3 PN/DP.
CPU 417
CPU 417-4
• The most powerful SIMATIC S7-400 CPU.
• Can be used in the most sophisticated installations in the upper performance range.
• With two slots for IF modules.
Central processing units Fail-safe CPUs
CPU 416F-2 and CPU 416F-3 PN/DP
• For constructing a fail-safe automation system for plants with increased safety requirements.
• High-performance CPU in the top-end performance range.
• Complies with safety requirements to SIL 3 acc. to IEC 61508 and PL e acc. to ISO 13849.1.
• Standard and safety-related tasks can be performed with a single CPU.
• Multi-processor mode is possible.
• Safety-related communication with distributed I/O devices over PROFIBUS DP with the PROFIsafe profile.
• Fail-safe I/O modules can be connected decentralized over the integrated interfaces (DP and PN with CPU416F-3 PN/DP) and/or through communication modules (CP443-5 Ext. and CP443-1 Adv.).
• Standard modules for non-safety-related applications can be operated centrally and decentralized.
Central processing units High-availability CPUs
CPU 412-5H, CPU 414-5H, CPU 416-5H, CPU 417-5H
• CPU for SIMATIC S7-400H and S7-400F/FH.
• Can be used in S7-400H high-availability systems.
• Can be used with F runtime license as F-capable CPU in S7-400F/FH safety-related systems.
• With integrated PROFIBUS DP master and combined MPI/PROFIBUS DP master interface.
• With integrated PROFINET interface (2-port switch).
• Features 2 slots for sync modules.
Y-link for S7-400H
• Transceiver for the transition from a redundant PROFIBUS DP master system to a single-channel PROFIBUS DP master system.
• To connect devices with a single PROFIBUS DP interface to the redundant PROFIBUS DP master system of the SIMATIC S7-400H.
Structure of a CPU 41x
Control and display elements of the CPUs Control and display elements of CPU 412-1
Control and display elements of CPU 412-2 PN
Control and display elements of CPU 41x-2
Control and display elements of CPU 41x-3
Control and display elements of CPU 41x-3 PN/DP
Control and display elements of CPU 417-4
The table below provides an overview of the LEDs on the specific CPUs.
LED | Color | Meaning | 412-1 | 412-2, 414-2, 416-2, 416F-2 | 414-3, 416-3 | 412-2 PN, 414-3 PN/DP, 414F-3 PN/DP, 416F-3 PN/DP | 417-4 |
---|---|---|---|---|---|---|---|
INTF | red | Internal fault | X | X | X | X | X |
EXTF | red | External fault | X | X | X | X | X |
FRCE | yellow | Force command active | X | X | X | X | X |
MAINT | yellow | Maintenance request pending | X | X | X | X | X |
RUN | green | Run mode | X | X | X | X | X |
STOP | yellow | Stop mode | X | X | X | X | X |
BUS1F | red | Bus fault at MPI/PROFIBUS DP interface 1 | X | X | X | X | X |
BUS2F | vermelho | Bus fault at PROFIBUS DP interface 2 | - | X | X | - | X |
BUS5F | red | Bus fault at PROFINET interface | - | - | X | X | X |
IFM1F | red | Bus fault at interface module 1 | - | - | X | X | X |
IFM2F | red | Bus fault at interface module 2 | - | - | - | - | X |
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