Boiler Multiproject

Equipments

Motors

MT300 – Forced Air Fan

MT305 – Induced Draft Fan

MT311 – Soot Blower nr. 1

MT312 – Soot Blower nr. 2

MT313 – Soot Blower nr. 3

MT314 – Soot Blower nr. 4

MT306 – Ash Removal Thread

MT301 – Bagasse Feeder nr. 1

MT302 – Bagasse Feeder nr. 2

MT303 – Bagasse Feeder nr. 3

MT304 – Bagasse Feeder nr. 4

MT307 – Pneumatic Distributor Fan

MT101 – Bagasse Conveyor - Elevator

MT102 – Bagasse Metal Conveyor - Distribution

MT103 – Bagasse Conveyor - Leftover

MT104 – Bagasse Metal Conveyor - Mountain

MT105 – Bagasse Conveyor - Return

ON-OFF Valves

XV350 - Bottom Dump Valve

XV351 - Popet Valve nr. 1

XV352 - Popet Valve nr. 2

XV353 - Popet Valve nr. 3

XV354 - Popet Valve nr. 4

XV355 - Popet Valve nr. 5

XV356 - Popet Valve nr. 6

XV357 - Popet Valve nr. 7

XV358 - Popet Valve nr. 8

XV359 - Popet Valve nr. 9

Instruments

Analog

LT200 – Boiler Level

FT200 – Feed Water Flow

FCV200 - Feed Water Valve

FT300 – Superheated Steam Flow

PT300 - Overheated Steam Pressure

PT500 - Oven Pressure

TT300 - Steam Temperature in Superheater

TCV300 - Steam Desuperheater Valve

FCV300 - Superheater Ventilation Valve

PT310 - Soot Blowers Steam Pressure

PCV310 - Soot Blowers Steam Valve

Digital

LSLL200 - Boiler Safety Level Electrode

ZSC350 - Bottom Dump Valve Closed Sensor

ZSC351 - Popet Valve nr. 1 Closed Sensor

ZSC352 - Popet Valve nr. 2 Closed Sensor

ZSC353 - Popet Valve nr. 3 Closed Sensor

ZSC354 - Popet Valve nr. 4 Closed Sensor

ZSC355 - Popet Valve nr. 5 Closed Sensor

ZSC356 - Popet Valve nr. 6 Closed Sensor

ZSC357 - Popet Valve nr. 7 Closed Sensor

ZSC358 - Popet Valve nr. 8 Closed Sensor

ZSC359 - Popet Valve nr. 9 Closed Sensor

ZSO350 - Bottom Dump Valve Open Sensor

ZSO351 - Popet Valve nr. 1 Open Sensor

ZSO352 - Popet Valve nr. 1 Open Sensor

ZSO353 - Popet Valve nr. 1 Open Sensor

ZSO354 - Popet Valve nr. 1 Open Sensor

ZSO355 - Popet Valve nr. 1 Open Sensor

ZSO356 - Popet Valve nr. 1 Open Sensor

ZSO357 - Popet Valve nr. 1 Open Sensor

ZSO358 - Popet Valve nr. 1 Open Sensor

ZSO359 - Popet Valve nr. 1 Open Sensor

Pictures

Side View

Front View

Soot Blowing

Grid Cleaning

Bagasse Conveyors

Controls

Pressure Control

Level Control

Temperature Control

Project – Boiler_Prj

The Boiler project contains:

Boiler_Prj - AS_CALD (Boiler/Caldeira);

1 Engineering PC Station with WinCC Application – ES;

Boiler Project – Boiler_Prj

AS_CALD

Rack UR2

Slots

1 – PS 407 10A

3 – CPU 416-3 PN/DP - AS416-3 AC10A CP443-1EX30.

X5 – 192.168.0.1

5 – CP 443-1 S5 CCM

X1 – caldeiracp1 192.168.0.10

6 – CP 443-1 S6 CAMPO

X1 – caldeiracp2 192.168.0.20

ES – Simatic PC Station

WinCC Application

Plant Bus - IE General – 192.168.0.2

ES – ENGINEERING STATION

Files include pictures and SCL files.

Creating the multiproject

• Launch the PCS 7 “New Project” wizard in Simatic Manager (menu File > ‘New Project’ Wizard...)

• Select the CPU you are using in the project. Details of the selected CPU are shown on the screen. In case your CPU is not shown in the list, you will need to upgrade hardware in HW-config. The CPU is called AS (Automation System).

• Select CPU AS416-3IE AC10A; UR2; CP443-1EX30.

• Define zero communication modules CP443-5 V7.0.

• Define the number of plant hierarchy levels, select the objects for configuration on AS (CPU) and OS (Operator System) –SupervisoryWinCC). Also select the type of network architecture:

• Choose number of Plant Hierarchy levels = 3.

• AS objects – CFC and SFC charts.

• OS objects - PCS7 OS - Single station system (ES and OS in same station). ES is the Engineering Station, the computer where the entire project configuration is done.

• Set Directory name to Boiler. Choose the multiproject storage location on your computer.

• Rename AS to AS_CALD. Right-click on SIMATIC 400 (1) and choose Rename menu item.

• Rename the S7 Program to CALD.

Open HW Config

• In Component View, double click on Hardware.

• Insert Profinet IO network from the CPU 416-3 PN/DP Ethernet interface. Right-click on slot 3 X5 and select Insert PROFINET IO System menu item....

• Open the properties of the Ethernet interface. Keep IP Address and add the PlantBus subnet by clicking the New ... button.

• Associate CPU Ethernet Interface with PlantBus Subnet.

• Insert CP 443-1 6GK7 443-1EX30-0XE0 in slot 5 (catalog - Profile Standard > SIMATIC 400\CP-400\Industrial Ethernet\CP 443-1\6GK7 443-1EX30-0XE0). Mouse click on rack position to insert module (slot5). Then double click on the catalog item to insert (V2.0).

• Choose IP Address from CP443-1 Ethernet Interface S5.1 - IP 192.168.0.10 and Mask 255.255.255.0.

• Create PN_Caldeira_CCM subnet.

• Choose PN_Caldeira_CCM subnet for CP 443-1.

• Rename Slot 5 to CP 443-1 S5 CCM.

• Rename Slot 5 X1 to caldeiracp1.

• Click on Slot5 X1 and select Insert PROFINET IO System menu item to open the new subnet.name Slot 5 for CP 443-1 S5 CCM

• Insert CP 443-1 6GK7 443-1EX30-0XE0 in slot 6 (catalog - Profile Standard > SIMATIC 400\CP-400\Industrial Ethernet\CP 443-1\6GK7 443-1EX30-0XE0). Mouse click on rack position to insert module (slot6). Then double click on the catalog item to insert (V2.0).

• Choose IP Address of CP443-1 Ethernet Interface R0 / S6.1 - IP 192.168.0.20 and Mask 255.255.255.0.Click with mouse in rack position to insert module (slot6). Then double click on the catalog item to insert (V2.0).

• Create PN_Caldeira_Campo subnet.

• Choose subnet PN_Caldeira_Campo for CP 443-1.

• Rename Slot 6 to CP 443-1 S6 CAMPO.

• Rename Slot 6 X1 to caldeiracp2.

• Click on Slot6 X1 and select PROFINET IO System menu item to open the new subnet.

• Save and compile configuration.