SIEMENS SIMATIC S7 + WINCC
Profibus DP
Boiler Project
• Insert IE-PB Link 6GK1 411-5AB00 in the subnet PN_Caldeira_CCM (catalog - Profile Standard > PROFINET IO\Gateway\IE/PB Link PN IO\6GK7 411-5AB00). Click on item 2.1 and drag to the PN_Caldeira_CCM subnet.
Acting as an independent device, the IE / PB Link PN IO is the perfect link between Industrial Ethernet and Profibus. It operates with real-time communication (RT), which allows existing Profibus devices to be integrated into a Profinet application.
• Create the Profibus_Caldeira_CCM subnet. In the Network Settings tab, set the speed of the Profibus (Transmission Rate) subnet to 1.5 Mbps.
• Insert motors in the Profibus_Caldeira_CCM subnet. Motor drives of 3 types will be inserted:
1 - Direct starter – SIMOCODE pro C; Código: 3UEF 000-1A*00-0; GSD: SI0180.GSD
2 – Soft starter – SIRIUS 3RW44; Código: 3RW44**-*BC**; GSD: SIEM80DE.GSD
3 – Frequency inverter – MICROMASTER 4; Código: 6SE640X-1PB00-0AA0; GSD: SI0280B5.GSD
If any of these drives are not installed in your catalog, the GSD must be installed. To do this, follow the steps:
1 - Before installing the GSD file, close the current project in HW Config. Otherwise, an error message will appear. Open HW Config and select Station > Close menu item.
2 - Select Options > Install GSD File... menu item.
3 - Indicate the location of the GSD file (Browse button). Select the sub-folder where the GSD file (s) are located.
4 - Select the file (s) listed. Select All the GSD files in the subfolder.
5 - Click the Install button.
Boiler Project
• Insert IE-PB Link 6GK1 411-5AB00 in the subnet PN_Caldeira_CCM (catalog - Profile Standard > PROFINET IO\Gateway\IE/PB Link PN IO\6GK7 411-5AB00). Click on item 2.1 and drag to the PN_Caldeira_CCM subnet.
Acting as an independent device, the IE / PB Link PN IO is the perfect link between Industrial Ethernet and Profibus. It operates with real-time communication (RT), which allows existing Profibus devices to be integrated into a Profinet application.
• Create the Profibus_Caldeira_CCM subnet. In the Network Settings tab, set the speed of the Profibus (Transmission Rate) subnet to 1.5 Mbps.
• Insert motors in the Profibus_Caldeira_CCM subnet. Motor drives of 3 types will be inserted:
1 - Direct starter – SIMOCODE pro C; Código: 3UEF 000-1A*00-0; GSD: SI0180.GSD
2 – Soft starter – SIRIUS 3RW44; Código: 3RW44**-*BC**; GSD: SIEM80DE.GSD
3 – Frequency inverter – MICROMASTER 4; Código: 6SE640X-1PB00-0AA0; GSD: SI0280B5.GSD
If any of these drives are not installed in your catalog, the GSD must be installed. To do this, follow the steps:
1 - Before installing the GSD file, close the current project in HW Config. Otherwise, an error message will appear. Open HW Config and select Station > Close menu item.
2 - Select Options > Install GSD File... menu item.
3 - Indicate the location of the GSD file (Browse button). Select the sub-folder where the GSD file (s) are located.
4 - Select the file (s) listed. Select All the GSD files in the subfolder.
5 - Click the Install button.
• The GSD will be loaded into the hardware catalog. The MICROMASTER 4 drive was loaded in the image.
The images related to GSDs in HW Config are stored in C:\Program Files (x86)\SIEMENS\STEP7\S7DATA\NSBMP.
Select the Standard profile in the catalog (the selection is made at the top of the catalog).
Motors
| Tag | Description | Type | Address |
|---|---|---|---|
| MT300 | Forced Air Fan | FI | 5 |
| MT305 | Induced Draft Fan | FI | 6 |
| MT311 | Soot Blower nr. 1 | DS | 7 |
| MT312 | Soot Blower nr. 2 | DS | 8 |
| MT313 | Soot Blower nr. 3 | DS | 9 |
| MT314 | Soot Blower nr. 4 | DS | 10 |
| MT306 | Ash removal thread | DS | 11 |
| MT301 | Bagasse Feeder nr. 1 | FI | 12 |
| MT302 | Bagasse Feeder nr. 2 | FI | 13 |
| MT303 | Bagasse Feeder nr. 3 | FI | 14 |
| MT304 | Bagasse Feeder nr. 4 | IF | 15 |
| MT307 | Pneumatic Distributor Fan | SS | 16 |
| MT101 | Bagasse Conveyor - Elevator | FI | 17 |
| MT102 | Bagasse Metal Conveyor - Distribution | IF | 18 |
| MT103 | Bagasse Conveyor - Leftover | FI | 19 |
| MT104 | Bagasse Metal Conveyor - Mountain | FI | 20 |
| MT105 | Bagasse Conveyor - Return | FI | 21 |
• Insert MT311 Soot Blower nr. 1 motor (SIMOCODE)
• Select SIMOCODE pro C in the catalog and drag it to the Profibus_Caldeira_CCM subnet. Set the Profibus-DP address to 7. Link the drive to the Profibus_Caldeira_CCM subnet.
• The I/O addresses (reading and writing cyclic data) automatically assigned to this drive were:
Input: I512...515 (4 bytes)
Output: Q512...513 (2 bytes)
• I/O addresses can be changed. To do this, double click on line 1 (bottom of the image above). The following window will open:
• Open the properties of the Profibus-DP 7 slave and set the Designation field to MT311 and the Comment field to Soot Blower nr. 1.
• Repeat the procedures for the inclusion of the address 7 slave for the other direct starter motors:
| Tag | Description |
|---|---|
| MT312 | Soot Blower nr. 2 |
| MT313 | Soot Blower nr. 3 |
| MT314 | Soot Blower nr. 4 |
| MT306 | Ash removal thread |
• Insert MT307 engine Pneumatic Distributor Fan (Softstarter)
• Select SIRIUS 3RW44 in the catalog and drag it to the Profibus_Caldeira_CCM subnet. Set the Profibus-DP address to 16. Link the drive to the Profibus_Caldeira_CCM subnet.
• The module for reading and writing cyclic data must be chosen from the options presented in the catalog, respecting the softstarter model. Choose module 3RW4443- * BC ** and drag it to the green area indicated in the image below.
• Change I/O addresses (reading and writing cyclic data) to:
Input: I532...533 (2 bytes)
Output: Q522...523 (2 bytes)
• Open the properties of the Profibus-DP 16 slave and set the Designation field to MT307 and the Comment field to Pneumatic Distributor Fan.
• Insert MT300 Forced Air Fan motor (MICROMASTER)
• Select MICROMASTER 4 in the catalog and drag it to the Profibus_Caldeira_CCM subnet. Set the Profibus-DP address to 5. Link the drive to the Profibus_Caldeira_CCM subnet.
• The cyclic data reading and writing module must be chosen from the options presented in the catalog. Choose 0PKW, 6 PZS (PPO 4) module.
• The I/O addresses (reading and writing cyclic data) automatically assigned to this drive were:
Input: I534...545 (12 bytes)
Output: Q524...535 (12 bytes)
• Open the properties of the Profibus-DP 5 slave and set the Designation field to MT300 and the Comment field to Forced Air Fan.
• Repeat the procedures for the inclusion of the address 5 slave for the other motors with frequency inverters:
| Tag | Description |
|---|---|
| MT305 | Induced Draft Fan |
| MT301 | Bagasse Feeder nr. 1 |
| MT302 | Bagasse Feeder nr. 2 |
| MT303 | Bagasse Feeder nr. 3 |
| MT304 | Bagasse Feeder nr. 4 |
| MT101 | Bagasse Conveyor - Elevator |
| MT102 | Bagasse Metal Conveyor - Distribution |
| MT103 | Bagasse Conveyor - Leftover |
| MT104 | Bagasse Metal Conveyor - Mountain |
| MT105 | Bagasse Conveyor - Return |
Profibus_Caldeira_CCM subnet:
